|
For extracting calcareous stones, plastified assembled wires are in operation. The use of both sintered and electroplated diamond beads enlarges the fields of application in a wide extent.
For the wide range of marbles and limestones worldwide TYROLIT has different options of assembly. The rubber assembly with 32 beads protects the steel cable very well and is recommended for materials, on which the performance won't exceed 30m2/lm.
The standard on calcareous stone is the traditional spring assembly with various options (26 to 32 beads/lm).
On sintered beads the standard diameter is 11mm with 1.5mm diamond layer, for special applications like low powered machines and non-abrasive materials we recommend sintered beads with 10mm diameter or electroplated beads.
|
Specification
|
Ø
|
Description
|
Application
|
Average Speed
|
Performance
|
|
MS35
|
11
|
Plastic + sintered
|
Hard marble
|
4-6 m2/h
|
40-60 m2/lm
|
|
MS45
|
11
|
Springs + sintered
|
Compact limestone and marble
|
6-14 m2/h
|
40-80 m2/lm
|
|
GS60
|
11
|
Springs + sintered
|
High flint or quartz content, green marble
|
3-7 m2/h
|
20-30 m2/lm
|
|
DFS/MSG4
|
10
|
Springs + electro plated
|
Compact, non-abrasive limestone
|
10-16 m2/h
|
35-50 m2/lm
|
| |
|
 |
|
The growing importance of stationary wire cutting has led to special challenges for TYROLIT Vincent.
The use of completely new technologies and designs of TYROLIT wires provides various advantages for the end user.
- Newly developed bead geometries allow high cutting rates for blockcutting applications.
- The improved plastic coating ensures a stable unit until the beads are finished.
- Endless wires allow high tension rates. The new connectors prevent wire breakages in the connection area.
|
Application recommendations
|
|
Granite sawing wear class
|
I or II
(blacks)
|
III or IV
(grey/pinks)
|
V
(reds)
|
|
Cutting rate (m2/hour)
|
1.3
|
1
|
0.8
|
|
|
Downfeed (cm/hour)
|
|
Block length in meters
|
|
|
|
|
1,25
|
105
|
80
|
65
|
|
1,50
|
85
|
65
|
55
|
|
1,75
|
75
|
55
|
45
|
|
2,00
|
65
|
50
|
40
|
|
2,25
|
60
|
45
|
35
|
|
2,50
|
50
|
40
|
30
|
|
2,75
|
45
|
35
|
30
|
|
3,00
|
45
|
35
|
25
|
|
3,25
|
40
|
30
|
25
|
|
3,50
|
35
|
30
|
25
|
|
Wire speed (m/second)
|
28
|
25
|
22
|
| |
Shaping operations with diamond wires
The use of diamond wire for shaping operations provides a huge range of possibilities. Tombstones as well as columns and elements for the building industry can be produced in a much more economic way.
The requirements:
- High cutting ability
- Smooth surface and clean edges
- High stock removal
The solution:
TYROLIT diamond wires - providing tailor-made solutions such as:
- new bead geometry for easy cutting and clean surfaces
- specifications exactly fitting to the respective application
- diameters 11mm and 8mm available
- available either in endless design or open with connectors
- chemical and mechanical sharpening for easy cutting from the beginning
Technical advice and application engineering.
Our application engineers are at your service worldwide for setup, initial operation and process optimization.
|
|
|
Diamond Wires
